Web and micro panel welding
Making optimal use of the minimal available space in hard to reach spots. A flexible and intelligent solution for continuous robotic welding of complex designs of micro panels and webs in shipbuilding. Make optimal use of the space available in your yard.
Here is the smartest robot welding line
The web welding gantry is developed to perform fully automatic welding of sub-assemblies in the shipbuilding industry. It's a flexible welding solution for micro panels, webs and bulkheads. Depending on the throughput of the system, a single robot or multiple robots are suspended on a moving gantry. Gantry movements are synchronized with the robot, creating a large work area. The standard system is able to weld webs up to 12 x 5 meters, with a stiffener or bulkhead height of 500 mm.
Automatic operation with RinasWeld
With the intelligent RinasWeld software, it is possible to derive all production data from the 3D CAD model. RinasWeld automatically generates collision free robot programs including predefined weld data, without any human effort. This drastically reduces the time required for work preparation, in practice to almost zero. RinasWeld also balances the workload of the system to optimize efficiency and minimize deformation due to heat input.
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Automated programming and easy operating
Based on 3D CAD, RinasWeld generates collision free robot paths and takes care of all programming. This reduces time required for work preparation. A touch screen with graphical user interface provides easy control. Only one supervisor is needed to operate the system, reducing operational cost.
Intelligent software
The powerful RinasWeld software offers easy, but advanced offline programming. Setting up a panel takes only minutes and gives hours of production. You can save hours of valuable time, on the shopfloor, as well as in work preparation.
Connected to your 3D design software
We integrate with popular 3D Design software: Intergraph-Smart3D, Aveva-SmartMarine/Tribon/Bocad, Tekla Structures/StruCAD/X-Steel, SSI-ShipConstructor, Nupas-CADMatic, Sener-Foran, and other CAD software that produces any of these exports: .ATX, .STEP, .IGES, .IFC.
Technical Specifications
| Main specifications | |
|---|---|
| Overall length | Customized |
| Gantry length | 6,200 mm |
| Gantry width | 9,000 mm |
| Gantry height | 5,500 mm |
| Welding process | MIG/MAG |
| Robots | 2 per gantry |
| Panel dimensions | |
|---|---|
| Length | 12,000 mm* |
| Width | 5,000 |
| Stiffener height | 500 mm |
Not your size? We customize our equipment to fit your requirements. Talk to us.
